Woodstock SHOP FOX W1773 Manuel du propriétaire

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OWNER'S MANUAL
MODEL W1772/W1773
37" DRUM SANDER
Phone: (360) 734-3482 Online Technical Support: [email protected]
COPYRIGHT © OCTOBER, 2007 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#9083BL
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Résumé du contenu

Page 1 - OWNER'S MANUAL

OWNER'S MANUALMODEL W1772/W1773 37" DRUM SANDERPhone: (360) 734-3482 • Online Technical Support: [email protected] © OCTOBER

Page 2

-8-W1772/W1773 37" Drum SanderSAFETYSAFETYREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJUR

Page 3 - Contents

-9-W1772/W1773 37" Drum SanderSAFETY10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete sto

Page 4 - INTRODUCTION

-10-W1772/W1773 37" Drum SanderSAFETYAdditional Safety for Drum Sanders1. FEEDING STOCK. Do not stand in the direct path of a workpiece at the i

Page 5 - 

-11-W1772/W1773 37" Drum SanderELECTRICALELECTRICALDO NOT work on your electrical system if you are unsure about electrical codes and wiring

Page 6

-12-W1772/W1773 37" Drum SanderELECTRICALAttempting to connect this machine to the power source without a qualified electrician greatly in

Page 7

-13-W1772/W1773 37" Drum SanderELECTRICALRewiring W1773 to 440VRewiring your Model W1773 to 440V requires you to replace the existing control box

Page 8

-14-W1772/W1773 37" Drum SanderSET UPSETUPThe following is a description of the main components shipped with the Model W1772/W1773. Lay the compo

Page 9 - Controls and Features

-15-W1772/W1773 37" Drum SanderSET UPAssemblyTo attach the top cover, control panel, and handwheel to the drum sander, do these steps:1. Remove

Page 10 - RESULT IN PERSONAL INJURY

-16-W1772/W1773 37" Drum SanderSET UP7. Remove the bolts, flat washers, and hex nuts from the control panel support arm, as shown in Figure 10.8

Page 11

-17-W1772/W1773 37" Drum SanderSET UPThe Model W1772/ W1773 is an extremely heavy machine. Serious per-sonal injury may occur if safe moving

Page 12



Page 13 - ELECTRICAL

-18-W1772/W1773 37" Drum SanderSET UPAlthough not required, we recommend that you mount your new machine to the floor. Because this is an optiona

Page 14 - Phase Converter

-19-W1772/W1773 37" Drum SanderSET UPFigure 17. Dust port locations.Dust CollectionRecommended CFM at Sander: ... 1600 CFMDo not co

Page 15 - Rewiring W1773 to 440V

-20-W1772/W1773 37" Drum SanderSET UP2. Feed the power wires through the strain relief on the bottom of the control panel, tighten the strain re

Page 16 - Items Needed for Setup

-21-W1772/W1773 37" Drum SanderSET UPLoose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose

Page 17 - Assembly

-22-W1772/W1773 37" Drum SanderSET UPRecommended AdjustmentsFor your convenience, the adjustments listed below have been performed at the factory

Page 18

-23-W1772/W1773 37" Drum SanderOPERATIONSOPERATIONSControl PanelBelow is a summary of your sander control panel and the components that it contro

Page 19 - Machine Placement

-24-W1772/W1773 37" Drum SanderOPERATIONSDepth of CutThe optimum depth of cut will vary based on the type of wood, feed rate, and sandpaper grit.

Page 20 - Lifting Sander

-25-W1772/W1773 37" Drum SanderOPERATIONSSandingTo sand a workpiece, do these steps:1. Adjust the table height according to the instructions in

Page 21 - Power Connection

-26-W1772/W1773 37" Drum SanderOPERATIONSSanding Tips• Replace the sandpaper with a higher grit to achieve a finer finish.• Raise the table w

Page 22 - Gear Oil Check

-27-W1772/W1773 37" Drum SanderOPERATIONSChoosing SandpaperThere are many types of sanding belts to choose from. We recommend Aluminum Oxide for

Page 23 - Test Run

SET UPELECTRICAL MAINTENANCESERVICE PARTSOPERATIONSSAFETYINTRODUCTIONUSE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!INTRODUCTION ...

Page 24 - Adjustments

-28-W1772/W1773 37" Drum SanderOPERATIONSPaper ReplacementThe Model W1772/W1773 is designed for 6" wide sandpa-per rolls. To change the pape

Page 25 - OPERATIONS

-29-W1772/W1773 37" Drum SanderOPERATIONSDrum Sander AccessoriesThe following drum sander accessories may be available through your local Woodsto

Page 26 - 64" (approx

-30-W1772/W1773 37" Drum SanderMAINTENANCEMAINTENANCERegular periodic maintenance on your Model W1772/W1773 will ensure its optimum performance.

Page 27 - Using the Amp Draw

-31-W1772/W1773 37" Drum SanderMAINTENANCEFigure 35. Table lift screws (table removed for clarity). Figure 36. Worm gear threads. Failure to ro

Page 28 - Sanding Tips

-32-W1772/W1773 37" Drum SanderSERVICESERVICEThis section covers the most common service adjustments or procedures that may need to be made durin

Page 29 - Choosing Sandpaper

-33-W1772/W1773 37" Drum SanderSERVICETensionNew V-belts often stretch and loosen up during the first 16 hours of use. After this period, they sh

Page 30 - Paper Replacement

-34-W1772/W1773 37" Drum SanderSERVICEEach pulley can be adjusted by loosening the set screw that secures the pulley to the shaft, sliding the pu

Page 31 - 8. 78 lbs. 1000 lb. capacity

-35-W1772/W1773 37" Drum SanderSERVICE5. Use a screwdriver to pry and rotate the bearing so it is horizontal to the bearing-housing mounting fla

Page 32 - MAINTENANCE

-36-W1772/W1773 37" Drum SanderSERVICEConveyor Tensioning & TrackingTensioningThe conveyor may slightly stretch with continued use and will e

Page 33

-37-W1772/W1773 37" Drum SanderSERVICETrackingIf the conveyor tracks to either side, then the tracking must be corrected or the conveyor will loa

Page 34 - Gauge Blocks

-2-W1772/W1773 37" Drum SanderINTRODUCTIONWoodstock Technical SupportThis machine has been specially designed to provide many years of trouble-fr

Page 35 - 2"–

-38-W1772/W1773 37" Drum SanderSERVICEDrum AdjustmentsThere are three adjustments for the sanding drums: 1) the drums must be perpendicular to th

Page 36 - Bearing Replacement

-39-W1772/W1773 37" Drum SanderSERVICE— If the difference between the two measurements at each end is more than 1⁄8", continue to the next s

Page 37

-40-W1772/W1773 37" Drum SanderSERVICEAdjusting Drum Height & Drum-to-Conveyor Parallelism The rear drum can be adjusted parallel to the conv

Page 38 - 4" gap between

-41-W1772/W1773 37" Drum SanderSERVICE5. Loosen the lock lever or lock handle (see Figures 56 & 57) at one end of the rear drum.6. Turn the

Page 39 - Tracking

-42-W1772/W1773 37" Drum SanderSERVICEPressure Roller HeightThe pressure rollers are factory set at 0.039"–0.078" below the bottom of t

Page 40 - 8", skip to Step 8

-43-W1772/W1773 37" Drum SanderSERVICEScale Pointer CalibrationFor the scale pointer to be accurate, it must be calibrat-ed.We recommend calibrat

Page 41

-44-W1772/W1773 37" Drum SanderSERVICEFigure 64. Adjustable idler roller sprocket.Each tooth on the sprocket represents 0.006" of table elev

Page 42 - 

-45-W1772/W1773 37" Drum SanderSERVICE

Page 43 - (Step 12)

-46-W1772/W1773 37" Drum SanderSERVICEW1772/ W1773 Control Panel

Page 44 - Pressure Roller Height

-47-W1772/W1773 37" Drum SanderSERVICEW1772 Electrical Box 220V, 1-PhFigure 68. W1772 electrical box.CurrentSensorGroundOFFFeed Motor ContactorFe

Page 45 - Dust Scoops

-3-W1772/W1773 37" Drum SanderINTRODUCTION

Page 46

-48-W1772/W1773 37" Drum SanderSERVICEW1772 Electrical Box Wiring 220V, 1-Ph    

Page 47 - W1772/ W1773 Wiring Overview

-49-W1772/W1773 37" Drum SanderSERVICEW1772 Sanding & Feed Motors 

Page 48 - W1772/ W1773 Control Panel

-50-W1772/W1773 37" Drum SanderSERVICEW1773 Electrical Box 220V, 3-PhaseFigure 75. W1773 220V 3-phase electrical box wiring.OFFFeed Motor Contact

Page 49 - Main Panel

-51-W1772/W1773 37" Drum SanderSERVICEW1773 Electrical Box Wiring 220V, 3-Phase  

Page 50 - 

-52-W1772/W1773 37" Drum SanderSERVICEW1773 Electrical Box 440V, 3-PhaseFigure 76. W1773 440V 3-phase electrical box wiring.Sanding Motor Contact

Page 51 - 

-53-W1772/W1773 37" Drum SanderSERVICEW1773 Electrical Box Wiring 440V, 3-Phase    

Page 52

-54-W1772/W1773 37" Drum SanderSERVICEW1773 Sanding Drum MotorFigure 77. W1773 220V sanding drum motor wiring. 

Page 53 - 

-55-W1772/W1773 37" Drum SanderSERVICEW1773 Feed Motor 

Page 54

-56-W1772/W1773 37" Drum SanderSERVICETroubleshootingThis section covers the most common problems and corrections with this type of machine. WARN

Page 55

-57-W1772/W1773 37" Drum SanderSERVICEMachine OperationsPROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONMachine slows when sand-ing, making squealing

Page 56 -  

-4-W1772/W1773 37" Drum SanderINTRODUCTION

Page 57

-58-W1772/W1773 37" Drum SanderPARTSPARTSFrame Parts Breakdown

Page 58 - Troubleshooting

-59-W1772/W1773 37" Drum SanderPARTSREF PART�# DESCRIPTION REF PART�# DESCRIPTION111-4 X1772111-4 CAPACITOR�COVER�(W1772) 168 X1772168 HINGE111-5

Page 59 - Machine Operations

-60-W1772/W1773 37" Drum SanderPARTSConveyor Parts Breakdown

Page 60 - Frame Parts Breakdown

-61-W1772/W1773 37" Drum SanderPARTSConveyor Parts ListREF PART�# DESCRIPTION REF PART�# DESCRIPTION185 XPN28M HEX�NUT�M20-2.5 233 X1772233 COLLA

Page 61 - Frame Parts List

-62-W1772/W1773 37" Drum SanderPARTSRoller & Drum Parts Breakdown

Page 62 - Conveyor Parts Breakdown

-63-W1772/W1773 37" Drum SanderPARTSMicro-Adjustment Breakdown

Page 63

-64-W1772/W1773 37" Drum SanderPARTSElectrical Components  

Page 64

-65-W1772/W1773 37" Drum SanderPARTSREF PART�# DESCRIPTION REF PART�# DESCRIPTION541 X1772541 CURRENT�SENSOR 547 X1773547 INCOMING�POWER�TERMINAL

Page 65 - Micro-Adjustment Breakdown

-66-W1772/W1773 37" Drum SanderPARTSLabel PlacementSafety labels warn about machine hazards and how to prevent machine damage or injury. Th

Page 66

W1772/W1773 37" Drum SanderCUT ALONG DOTTED LINEName ___________________________________________________________________________________Street __

Page 67

-5-W1772/W1773 37" Drum SanderINTRODUCTION

Page 68 - Label Placement

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309

Page 69 - Warranty Registration

WarrantyWoodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-manship and materials for a period of two years

Page 71 - Warranty

-6-W1772/W1773 37" Drum SanderINTRODUCTION

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-7-W1772/W1773 37" Drum SanderINTRODUCTIONControls and FeaturesA. Micro-Adjust Knob (Left Side)B. Micro-Adjust Lock (Left Side)C. Sanding Drum

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